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This work summarizes the development of a dynamic measurement platform in a cryostat to measure sample temperature response to space-like conditions and the creation a MATLAB theoretical model to predict sample temperature responses in the platform itself. An interesting variable-emittance sample called a Fabry-Perot emitter was studied for its thermal

This work summarizes the development of a dynamic measurement platform in a cryostat to measure sample temperature response to space-like conditions and the creation a MATLAB theoretical model to predict sample temperature responses in the platform itself. An interesting variable-emittance sample called a Fabry-Perot emitter was studied for its thermal homeostasis behavior using the two developments. Using the measurement platform, it was shown that there was no thermal homeostatic behavior demonstrated by the sample at steady state temperatures. Theoretical calculations show other ways to demonstrate the cooling homeostasis behavior through time-varying heat inputs. Factors within the system such as heat loss and thermal mass contributed to an inhibited sample performance in the platform. Future work will have to be conducted, not only to verify the findings of the initial experiments but also to improve the measurement platform and the theoretical model.

ContributorsBoman, Neal D (Author) / Wang, Liping (Thesis director) / Taylor, Syndey (Committee member) / Mechanical and Aerospace Engineering Program (Contributor, Contributor) / Barrett, The Honors College (Contributor)
Created2021-05
Description

This paper explores to mitigate the issue of Formula SAE brakes vaporizing by creating a computational model to determine when the fluid may boil given a velocity profile and brake geometry. The paper explores various parameters and assumptions and how they may lead to error determining when the brake fluid

This paper explores to mitigate the issue of Formula SAE brakes vaporizing by creating a computational model to determine when the fluid may boil given a velocity profile and brake geometry. The paper explores various parameters and assumptions and how they may lead to error determining when the brake fluid will vaporize. Common assumptions such as a constant convection coefficient are questioned throughout the paper and compared to methods requiring higher computational power. Throughout this model, a significant dependence on the heat partition factor is found on the final steady state temperature of the brake fluid is found, and a sensitivity analysis is performed to determine the effect of its variation.

ContributorsWesterhoff, Andrew (Author) / Kwon, Beomjin (Thesis director) / Milcarek, Ryan (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2023-05
Description

Rotary drums are used to manufacture pharmaceuticals, cement, food, and other particulate products because of their high heat and mass transfer rates. These processes are governed by particle parameters, such as particle size, particle distribution, and shape, and operating parameters, such as rotation rate and fill level. Enormous energy savings

Rotary drums are used to manufacture pharmaceuticals, cement, food, and other particulate products because of their high heat and mass transfer rates. These processes are governed by particle parameters, such as particle size, particle distribution, and shape, and operating parameters, such as rotation rate and fill level. Enormous energy savings are possible with further research in rotary drums due to potential increases in operating efficiency. This study investigates the drum rotation rate on particle bed temperature at temperatures above 500 °C to see the role that radiation heat transfer plays in this process. 2 mm silica beads and a stainless steel rotary drum were used at a fill level of 25% with rotation rates from 2-10 rpm. A new setup and procedure were developed using heating coils and an IR camera to reach high temperatures. The inner drum wall temperature exceeded the outer drum wall temperature because the steel transmitted more heat into the drum at higher temperatures. Although it was unclear whether the heat transfer rate was affected by the increasing rotation rate, the highest final average particle temperature was obtained at 5 rpm. The particle bed temperature distribution narrowed as the rotation rate increased because, at higher rotation rates, more particles are in contact with the drum wall than at lower rotation rates.

ContributorsTronstad, Joel (Author) / Emady, Heather (Thesis director) / Holloway, Julianne (Committee member) / Barrett, The Honors College (Contributor) / Chemical Engineering Program (Contributor) / Dean, W.P. Carey School of Business (Contributor)
Created2023-05
Description

Rotary drums are tools used extensively in various prominent industries for their utility in heating and transporting particulate products. These processes are often inefficient and studies on heat transfer in rotary drums will reduce energy consumption as operating parameters are optimized. Research on this subject has been ongoing at ASU;

Rotary drums are tools used extensively in various prominent industries for their utility in heating and transporting particulate products. These processes are often inefficient and studies on heat transfer in rotary drums will reduce energy consumption as operating parameters are optimized. Research on this subject has been ongoing at ASU; however, the design of the rotary drum used in these studies is restrictive and experiments using radiation heat transfer have not been possible.<br/><br/>This study focuses on recounting the steps taken to upgrade the rotary drum setup and detailing the recommended procedure for experimental tests using radiant heat transfer upon completed construction of the new setup. To develop an improved rotary drum setup, flaws in the original design were analyzed and resolved. This process resulted in a redesigned drum heating system, an altered thinner drum, and a larger drum box. The recommended procedure for radiant heat transfer tests is focused on determining how particle size, drum fill level, and drum rotation rate impact the radiant heat transfer rate.

ContributorsMiller, Erik R (Author) / Emady, Heather (Thesis director) / Muhich, Christopher (Committee member) / Chemical Engineering Program (Contributor, Contributor) / Barrett, The Honors College (Contributor)
Created2021-05
Description

Thermophotovoltaic energy conversion is seen as a viable option for efficiently converting heat to electricity. There are three key components to a thermophotovoltaic (TPV) system: a heat source, a heat emitter and a photovoltaic (PV) cell. A heat source heats up the emitter which causes the emitter to release thermal

Thermophotovoltaic energy conversion is seen as a viable option for efficiently converting heat to electricity. There are three key components to a thermophotovoltaic (TPV) system: a heat source, a heat emitter and a photovoltaic (PV) cell. A heat source heats up the emitter which causes the emitter to release thermal radiation. The photons are absorbed by a PV cell when they are acting above the bandgap energy. The PV cell then generates electricity from this thermal radiation. In theory, efficiency of a TPV system can be well above 50%. In order for TPV to reach large-scale adaptation, an efficiency at or above 20% is needed. In this project, a high-temperature heater capable of reaching 1000K was developed. The heater involved a copper block machined to hold two cartridge heaters, as well as two thermocouples. It has an accompanying copper lid that can be screwed tight to the main block, with an emitter in between. There is an aperture to allow radiation through the casing towards the PV cell. Preliminary thermal analysis showed that the heater provides uniform temperature distribution across the emitter, which is necessary for proper radiation. A mounting system was also designed to implement the heater into the overall TPV system. Current work is being done to lower the radiation loss from the heater and mounting system, as well as implementation of all auxiliary components to begin testing. The maximum temperature of the heater, radiation heat flux received by the cell, and overall power output and efficiency of the system will be tested.

ContributorsDeffigos, Nikolas (Author) / Wang, Liping (Thesis director) / Milcarek, Ryan (Committee member) / Ni, Qing (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2021-12
Description
This thesis explores the melting optimization of phase change materials (PCMs) in a concentric pipe setup with a focus on improving heat transfer efficiency for latent heat thermal energy storage (LHTES) systems. The primary objective is to investigate the effects of varying the number of fins, as well as introducing

This thesis explores the melting optimization of phase change materials (PCMs) in a concentric pipe setup with a focus on improving heat transfer efficiency for latent heat thermal energy storage (LHTES) systems. The primary objective is to investigate the effects of varying the number of fins, as well as introducing bifurcations along the fin length, to optimize the time it takes to fully melt the PCM matrix. The work begins by verifying the accuracy of the Ansys Fluent simulations using the Stefan analytical solution, a well-established method for 1D melting processes. MATLAB was used to plot the Stefan solution, determining the time required to melt a 1mm block of ice with a boundary temperature slightly above freezing. This was subsequently compared to results obtained from Ansys Fluent, both of which showed consistency in melting times and temperature distributions, validating the simulation approach. Next, thermal resistance modeling is utilized to establish both upper and lower bounds for melting times, considering the slowest and fastest possible rates. The analysis introduces the use of shape factors, a geometric parameter critical to determining the thermal resistance between the inner and outer pipes in the concentric setup. The derived thermal resistance and subsequent equations provide a conservative estimate of the slowest time to melt, which is ~38,078 seconds. Similarly, the fastest melting time is calculated by equating shape factors to convective heat transfer coefficients, yielding a much shorter time of ~1,339 seconds. These bounds provide a critical "gut check" for the results observed in the simulation phase. The first stage of optimization explores the effect of increasing the total number of fins in the concentric pipe setup. Initially, a base model with four fins was tested, and then simulations were conducted for setups with up to 13 fins. The total fin area was kept constant while adjusting the fin length accordingly. Results revealed that the optimal number of fins, in terms of minimizing the total melt time, falls between 5 and 6, with the fastest time achieved at 6 fins. This finding highlights that as the number of fins increases beyond this point, the effectiveness of heat transfer diminishes due to fin crowding. The second stage introduces bifurcations along the fins, which further improve heat transfer by extending more surface area into the PCM matrix. The bifurcations were analyzed at various points along the fin length, ranging from 20% to 80% of the total length. A detailed simulation study revealed that the optimal configuration consists of 5 fins with bifurcations beginning at 20% of the fin length, significantly reducing melt times compared to non-bifurcated setups. Overall, this research demonstrates that by optimizing both the number of fins and the introduction of bifurcations, substantial improvements can be made to the efficiency of PCM melting in LHTES systems. The findings offer important insights for the design of heat exchangers and thermal storage systems, emphasizing the importance of balancing geometric factors to maximize heat transfer.
ContributorsCerullo, Aiden (Author) / Wilbur, Joshua (Thesis director) / Wang, Robert (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2024-12
Description
This project presents the design and simulation of a compact, energy-efficient water chiller system tailored for cold plunge applications, addressing the inefficiencies of traditional ice-based methods. The system aims to efficiently chill water to 5°C by optimizing heat transfer, cooling time, and energy consumption. Using R-134a as the refrigerant, the

This project presents the design and simulation of a compact, energy-efficient water chiller system tailored for cold plunge applications, addressing the inefficiencies of traditional ice-based methods. The system aims to efficiently chill water to 5°C by optimizing heat transfer, cooling time, and energy consumption. Using R-134a as the refrigerant, the refrigeration cycle was modeled in Simulink to evaluate key parameters, including cooling load, coefficient of performance, and power consumption. The simulation identified an optimal water pump flow rate of 0.171 kg/s, achieving a cooling time of under 8 hours and a system efficiency of 3.51. The study demonstrates the feasibility of integrating compact refrigeration systems into personal or small-scale wellness setups, laying the groundwork for future experimental validation and design refinement.
ContributorsFitzgerald, Kenneth (Author) / Wilbur, Joshua (Thesis director) / Andersen, Erik (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2025-05
Description
Rotary drums are commonly used for their high heat and mass transfer rates in the manufacture of pharmaceuticals, cement, food, and other particulate products. These processes are difficult to model because the particulate behavior is governed by the process conditions such as particle size, particle size distribution, shape, composition, and

Rotary drums are commonly used for their high heat and mass transfer rates in the manufacture of pharmaceuticals, cement, food, and other particulate products. These processes are difficult to model because the particulate behavior is governed by the process conditions such as particle size, particle size distribution, shape, composition, and operating parameters, such as fill level and rotation rate. More research on heat transfer in rotary drums will increase operating efficiency, leading to tremendous energy savings on a global scale. This study investigates the effects of drum fill level and rotation rate on the steady-state average particle bed temperature. 3 mm silica beads and a stainless steel rotary drum were used at fill levels ranging from 10 \u2014 25 % and rotation rates from 2 \u2014 10 rpm. Four heat guns were used to heat the system via conduction and convection, and an infrared camera was used to record temperature data. A three-level, two-factor, full-factorial design of experiments was employed to determine the effects of each factor on the steady-state average bed temperature. Low fill level and high rotation rate resulted in higher steady-state average bed temperatures. A quantitative model showed that rotation rate had a larger impact on the steady-state bed temperature than fill level.
ContributorsBoepple, Brandon Richard (Author) / Emady, Heather (Thesis director) / Adepu, Manogna (Committee member) / W.P. Carey School of Business (Contributor) / Chemical Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
Nuclear power has recently experienced a resurgence in interest due to its ability to generate significant amounts of relatively clean energy. However, the overall size of nuclear power plants still poses a problem to future advancements. The bulkiness of components in the plant contribute to longer construction times, higher building

Nuclear power has recently experienced a resurgence in interest due to its ability to generate significant amounts of relatively clean energy. However, the overall size of nuclear power plants still poses a problem to future advancements. The bulkiness of components in the plant contribute to longer construction times, higher building and maintenance costs, and the isolation of nuclear plants from populated areas. The goal of this project was to analyze the thermal performance of nanocrystalline copper tantalum (NC Cu-Ta) inside the steam generator of a pressurized water reactor to see how much the size of these units could be reduced without affecting the amount of heat transferred through it. The analysis revealed that using this material, with its higher thermal conductivity than the traditional Inconel Alloy 600 that is typically used in steam generators, it is possible to reduce the height of a steam generator from 21 meters to about 18.6 meters, signifying a 11.6% reduction in height. This analysis also revealed a diminishing return that occurs with increasing the thermal conductivity on both reducing the required heat transfer area and increasing the overall heat transfer coefficient.
ContributorsRiese, Alexander (Author) / Phelan, Patrick (Thesis director) / Bocanegra, Luis (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2019-05
Description
The ASU Compact X-ray Free Electron Laser (CXFEL) is a first of its kind instrument that will illuminate the processes of life and allow scientists to create more effective treatments for disease. The dimensions of the linear accelerator (LINAC) cavities must remain stable during operation, for a change in the

The ASU Compact X-ray Free Electron Laser (CXFEL) is a first of its kind instrument that will illuminate the processes of life and allow scientists to create more effective treatments for disease. The dimensions of the linear accelerator (LINAC) cavities must remain stable during operation, for a change in the geometry alters the standing wave microwave energy resonance within the cavities and leads to reflected rather than coupled and useful microwave energy to electric field coupling. This disturbs the electron bunch acceleration dynamics critical to the ultimate generation of x-ray pulses. Cooling water must be supplied to the electron generating RF-GUN, and linear accelerator (LINAC) structures at unique flowrate and temperature setpoints that are specific to the operating mode of the CXFEL. Design specifications for the water supply to the RF-GUN and three LINACs and were made for the nominal operating mode, which adds a 3 kW heat load to the water. To maintain steady cavity dimensions, water must be supplied to each device under test at 30.0 ºC ± 0.06 ºC. The flowrate of water must be 3.5 GPM to the RF-GUN and 2.5 GPM to each of the three LINACs with ± 0.01 GPM flowrate resolution. The primary function of the Dedicated-Precision Thermal Trim Unit (D-PTTU) is to control the flowrate and temperature of water supply to each device under test. A simplified model of the system was developed to select valves that would meet our design specifications for flowrate and temperature control. After using this model for valve selection, a detailed system model was created to simulate relevant coupled-domain physics of the integrated system. The detailed system model was used to determine the critical sensitivities of the system and will be used to optimize the performance of the system in the future. Before the detailed system model can be verified and tuned with experiments, the sensors were calibrated in an ice-bath to ensure the sensors measure accurate and precise values. During initial testing, the D-PTTU was able to achieve ± 0.02 ºC temperature resolution, which exceeds the design specification by a factor of three.
ContributorsGardeck, Alex John (Author) / Holl, Mark (Thesis director) / Smith, Dean (Committee member) / Department of Physics (Contributor) / Mechanical and Aerospace Engineering Program (Contributor, Contributor) / Barrett, The Honors College (Contributor)
Created2020-05